Fitting Li ramp - need to remove end plate or not?

Anything related to Lambrettas... ask tech questions, post helpful info, or just read and learn.
alanscottj
registered user
Posts: 960
Joined: Fri May 23, 2014 6:54 pm
Main scooter: Lambretta GP SS250 Casa
Contact:

The saga of the kickstart engaging continues and I have decided to have a go at fitting an Li ramp whilst the side casing is off. I know what I have to do and am wondering if it is possible to cut off the ramp of the end plate with it in situ. Maybe with a cutting disk on my dremel? Any thoughts???
Lambretta Series 2 Rat - RB260, SuperTourer, Cyclone 5 gearbox ๐Ÿ˜Ž๐Ÿ‘
lambro
registered user
Posts: 476
Joined: Wed Jan 07, 2009 7:41 pm
Contact:

All those filings in your gearbox and clutch,
I wouldn't advise it.
Remove, cut, smooth and reshim gearbox.
alanscottj
registered user
Posts: 960
Joined: Fri May 23, 2014 6:54 pm
Main scooter: Lambretta GP SS250 Casa
Contact:

lambro wrote:All those filings in your gearbox and clutch,
I wouldn't advise it.
Remove, cut, smooth and reshim gearbox.
Yeah, I thought about that! Haven't removed one before, a bit nervous tbh, especially as engine has recently been built.
Lambretta Series 2 Rat - RB260, SuperTourer, Cyclone 5 gearbox ๐Ÿ˜Ž๐Ÿ‘
Adam_Winstone
registered user
Posts: 1693
Joined: Tue Jan 31, 2012 8:54 pm
Main scooter: Lambretta GP
Contact:

Got to remove the endplate.
alanscottj
registered user
Posts: 960
Joined: Fri May 23, 2014 6:54 pm
Main scooter: Lambretta GP SS250 Casa
Contact:

Adam_Winstone wrote:Got to remove the endplate.
Looks like it, is it a hard job?
Lambretta Series 2 Rat - RB260, SuperTourer, Cyclone 5 gearbox ๐Ÿ˜Ž๐Ÿ‘
rosscla
registered user
Posts: 4823
Joined: Tue Oct 25, 2011 9:50 pm
Main scooter: Lambretta
Location: Lanarkshire
Contact:

No, take the clutch off, loosen and remove the nuts and use two m6 bolts or t bars to jack it off
"Our dilemma is that we hate change and love it at the same time; what we really want is for things to remain the same but get better."
alanscottj
registered user
Posts: 960
Joined: Fri May 23, 2014 6:54 pm
Main scooter: Lambretta GP SS250 Casa
Contact:

rosscla wrote:No, take the clutch off, loosen and remove the nuts and use two m6 bolts or t bars to jack it off
I have removed the clutch plates before to replace one of the clutch centre bearings, so there's not much more to do to take the end plate off then?
Lambretta Series 2 Rat - RB260, SuperTourer, Cyclone 5 gearbox ๐Ÿ˜Ž๐Ÿ‘
hendy
registered user
Posts: 859
Joined: Mon Jul 07, 2014 10:34 am
Main scooter: lambretta li 125
Location: Tyne and Wear
Contact:

alanscottj wrote:
lambro wrote:All those filings in your gearbox and clutch,
I wouldn't advise it.
Remove, cut, smooth and reshim gearbox.
Yeah, I thought about that! Haven't removed one before, a bit nervous tbh, especially as engine has recently been built.
I did my first one a couple of months ago. Not difficult, just took my time and read sticky', haynes and the lcgb guide '

To be honest I spent more time reading than building my gearbox but it was worth it.

Don't be shy, get into it.
User avatar
corrado
Dealer
Posts: 2588
Joined: Thu Jan 08, 2009 1:12 am
Main scooter: Lambretta GP
Location: Top of Blackpool Tower
Contact:

The ramp tends to stick to the xmas tree when you draw it up with the T bar extractors stopping it from breaking free so tap the xmas tree gently with copper mallet to disengage it.
rosscla
registered user
Posts: 4823
Joined: Tue Oct 25, 2011 9:50 pm
Main scooter: Lambretta
Location: Lanarkshire
Contact:

If it does stick you can also give it a tap on the rectangular lump on the end plate in front of the bearing
"Our dilemma is that we hate change and love it at the same time; what we really want is for things to remain the same but get better."
Post Reply Previous topicNext topic
  • Information
  • Who is online

    Users browsing this forum: No registered users and 11 guests