rosscla wrote:Answers on a postcard....
I turned this up while looking for some other parts today.
This oddball piston came out of a barn find J reg GP in about 1987, the bike itself had stood for a long time so this is thought to be an OLD conversion. The panels were rotted right off and the arch was pretty rotten too. It had an (unsalvageable) electronic style seat and 'supertune' style chevrons on the panels.
The piston is marked 66,4 on the crown and DINAHN 529 under the crown.
It's also shorter than a std piston being about 67mm tall.
Any thoughts on the origin ?
My answer is also on LCGB site as you posted it there also!
This is one of the many performance Stage 2 Conversion pistons that were around in the late 60's early 70's. Roy's of Hornchurch had them listed in their Cylinder Conversion Booklet of that time, also I have seen the same piston set up in Arthur Francis 200 & 225's conversions.
The instructions that came with the pistons recomended that the exhaust port was to be raised by 2mm & the bore given a few thou extra clearance due to the higher expansion rate of the piston compared to that of the standard Borgo pistons.
Please note; that the main feature of these pistons was that the crown was machined to advance the transfer timing, lining up with the transfer port top edges that were not always level! The inlet side of the piston was 3mm shorter increasing the inlet period, also oil grooving of the piston below the rings was done to try & improve piston lubrication & reduce seizures! These pistons also cracked from the window cut outs similar to the Borgo piston when using higher rev's!
Many of the engine units of the day were using reamed out SH1/20 carbs @ 21.5mm or SH2/22 reamed to 24mm & the Clubman style exhausts, either a 38mm or 44mm I/D Big Bore systems. Royspeed were the first to develope the 44mm unit along with their special 5 speed gearbox made by Omega in Italy.
Many of the ideas for tuning Lambretta scooters around that time are shown in Ken Herlingshaw's Lambretta Tuning Manual as we Lambretta enthusiasts endevoured to increase the speed & performance of our daily rides.
Very important when attending the weekend events like Sporting Trials, Rallies, Gymkana's etc put on by LCGB, LASCA, EMSA & various larger clubs.
Due to the rivalry between riders & collecting points for where you finished in the events it remained very competative!
I hope that my explaination of how these "Stage 2" Pistons came about & what they were trying to achieve has shed some light on your posted pictures.
Ian Frankland
Taffspeed
07794 003276