Scooterotica

wack 63

Cut the bracket off the stand then reweld nearer to the left.There should be some slots in the floorboard crossmember next to the one used now but if not dremel a new one in.

wack 63

Here's how the sensor was mounted

wack 63

If you fit a top circlip to the shaft above the actuator it will foul the casing.The E clip seems to serve no purpose as far as I can tell as it doesn't sit up against the inner casing shaft housing.

wack 63

If it has an 8 mm head then it may be for the throttle cable on the air box.

wack 63

Those plates are crap,buy the Readspeed 5 plate kit £39 and check your front sprocket, spring and ramps.

wack 63

Last set I did was exactly the same but I have a bag of lower tracks from various makers and tried several until I found one that fitted.

wack 63

There shouldn't be any difference, I've used Ser 3 side casings on Ser1's several times with no troubles, I'd suggest your clutch is the problem.

wack 63

Check the horn button contacts when pressed and not when in the out position

wack 63

Before you pull it apart remove the clutch cover and work the kickstart and see if the clutch is turning as the key may have snapped or fallen out when refitting the clutch.

wack 63

Could you have inadvertently fitted a Smallframe kickstart cog as the engagement teeth face the opposite way to a P range? This may explain the noise on initial start up which would then cause friction and weld it to the tree. When the quadrant is in the rest position it allows the cog to freewheel ...

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