I hate throwing away a good quality bearing with lots of life left when changing a crank out. What I find works really well after some experiments:
-crank in freezer overnight.
- put a leather work glove on the gear side and clamp this in a vice
- use a small butane torch with a fine flame. Heat just the bearing race for 20seconds. The key is the temp difference
- using a cold chisel and hammer, strike the spot between the race snd the face of the crank. I find that with 2-3 blows it should move. It won’t move much.
- if it doesn’t, or at this point heat again with the torch for 20 sec
- I use a big enough cold chisel that when I hit in the gap it’s going to move the race before it hits the crank shaft
- once it starts to move you are basically tapping it along the crank with the chisel. Not striking hard. Applying heat for a few secs to keep the race expanded but not heating through to the crank.
- the race comes off in a couple of minutes. No marks on it and no discolouration.
- I’ve done this 3 times now and I don’t leave a mark on the crank either. Earlier attempts failed by over heating the race or using too small a chisel.
Hope this helps someone
David
Perfected technique to save a crank bearing race
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carpe scooter diem
1974 Rally 200
1965 Li150
1963 TV175
1974 Eibar Jet200
carpe scooter diem
1974 Rally 200
1965 Li150
1963 TV175
1974 Eibar Jet200
- garry inglis
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I made this bearing puller for £20 works great and no damage took this original gp race off in seconds 


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This is is genius. What is the clamp called? Do you have a link?garry inglis wrote:I made this bearing puller for £20 works great and no damage took this original gp race off in seconds
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carpe scooter diem
1974 Rally 200
1965 Li150
1963 TV175
1974 Eibar Jet200
carpe scooter diem
1974 Rally 200
1965 Li150
1963 TV175
1974 Eibar Jet200
- garry inglis
- registered user
- Posts: 1298
- Joined: Tue Jul 21, 2015 8:04 pm
- Main scooter: ts1 230 and rb200
- Location: darlington
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I got mine from machine mart drilled the two holes out for 10mm bar 

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- garry inglis
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The second one is from screwfix but they didn't have any at the time so I made the rest to fit
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- garry inglis
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Just tighten all the nuts and apply a bit of heat to the race and turn the top bolt i ended up with a 75mm top bolt to give me enough length to pull the race off without adjusting the whole tool height
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Don't forget to leave the flywheel nut on to prevent threads from being damaged.
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You may have been lucky! I bought an identical bit of kit with the same intention, though I used bolts to attempt to jack off the inner race sleeve by them pushing on to the web faces. I couldn't get the thing to budge @ all. The only heat that I added was via a propane torch.garry inglis wrote: ↑Mon Dec 28, 2020 6:38 pm I made this bearing puller for £20 works great and no damage took this original gp race off in seconds
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The crankshaft was a relatively new one & the sleeve was one that I had fitted, so not joined together by corrosion.
No doubt I shall try again, especially as I have acquired oxy-acetylene.
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I have read that if you over heat the race, to the point it discolours, you are altering its hardness properties. This is logical, but I don’t know if it’s to the extent that it causes it to wear out more easily etc. Would be great if someone who actually knows could comment.Warkton Tornado No.1 wrote:You may have been lucky! I bought an identical bit of kit with the same intention, though I used bolts to attempt to jack off the inner race sleeve by them pushing on to the web faces. I couldn't get the thing to budge @ all. The only heat that I added was via a propane torch.garry inglis wrote: ↑Mon Dec 28, 2020 6:38 pm I made this bearing puller for £20 works great and no damage took this original gp race off in seconds
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The crankshaft was a relatively new one & the sleeve was one that I had fitted, so not joined together by corrosion.
No doubt I shall try again, especially as I have acquired oxy-acetylene.
If you freeze your crank you don’t need to heat the race much.
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carpe scooter diem
1974 Rally 200
1965 Li150
1963 TV175
1974 Eibar Jet200
carpe scooter diem
1974 Rally 200
1965 Li150
1963 TV175
1974 Eibar Jet200
- garry inglis
- registered user
- Posts: 1298
- Joined: Tue Jul 21, 2015 8:04 pm
- Main scooter: ts1 230 and rb200
- Location: darlington
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Yes I agree get it two hot and you can ruin the hardness I use a heat gun and you don't need a lot off heat
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