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The first breakdown: How to thread inner gear change cables?
Posted: Fri Jul 31, 2015 11:46 pm
by britcay
Gear change cables. Got to love em - Any tips on the best way to feed a new inner through the outer? It's a bit snug in there. I was thinking bathtub of lubrication and taping the tail end of the new to the head of the old (having clipped off the top) and pulling it through whilst my glamorous assistant aka Mrs Britcay gently feeds it in from the top? (ooh matron!)
At least my first breakdown (of a Lambretta variety) was actually back on my own driveway. I'd been out for over an hour and as I coasted onto the drive, I had a left handfull of what my granddad would call "sweet sod all" I didn't know whether to laugh or cry.
It's actually quite therapeutic this tinkering lark.
Re: The first breakdown: How to thread inner gear change cab
Posted: Sat Aug 01, 2015 1:22 am
by double h
britcay wrote:Gear change cables. Got to love em - Any tips on the best way to feed a new inner through the outer? It's a bit snug in there. I was thinking bathtub of lubrication and taping the tail end of the new to the head of the old (having clipped off the top) and pulling it through whilst my glamorous assistant aka Mrs Britcay gently feeds it in from the top? (ooh matron!)
At least my first breakdown (of a Lambretta variety) was actually back on my own driveway. I'd been out for over an hour and as I coasted onto the drive, I had a left handfull of what my granddad would call "sweet sod all" I didn't know whether to laugh or cry.
It's actually quite therapeutic this tinkering lark.
Enjoy the feeling, there's plenty more off that to come

Re: The first breakdown: How to thread inner gear change cab
Posted: Sat Aug 01, 2015 7:41 am
by Timbo
If the cables have been correctly fitted it should slide in with a bit of a wiggle. If they are very old you might have a problem. You might not know but you can buy friction free/nylon lined cables which make a big difference. Which cable broke? I would change them all.....more expense of course...

gear change, from the headset top making sure the outer is fitting in the housing....
Re: The first breakdown: How to thread inner gear change cab
Posted: Sat Aug 01, 2015 8:24 am
by Chris in Margate
Dip them in a bottle of 2 stroke to lubricate. Definitely change both. Careful not to push too hard and dislodge the outers from the headstock. Replacing gear inners on a Lammy is normally one of the easier jobs !!
When you tension them up it is easier to do if you firstly unhook the clutch cable. Using a large open ended spanner or mole grips lever the clutch arm forward against quite strong pressure and unhook.
Let the gear cable adjusters back in now so you have room to tension further when they stretch.
I always tension the back gear cable up first because it's an awkward so and so to do so when both cables are installed. You'll soon see what I mean.
Re: The first breakdown: How to thread inner gear change cab
Posted: Sat Aug 01, 2015 9:33 am
by mick1
If you've started "tinkering" it's worth buying "Stickeys" book on Lambrettas, lots of pictures and some good tips.
Re: The first breakdown: How to thread inner gear change cab
Posted: Sat Aug 01, 2015 10:37 pm
by YAMLAM
mick1 wrote:If you've started "tinkering" it's worth buying "Stickeys" book on Lambrettas, lots of pictures and some good tips.
Amen to that.
best bit of advise anyone could give a newcomer.
Re: The first breakdown: How to thread inner gear change cab
Posted: Sat Aug 01, 2015 11:43 pm
by rosscla
+2