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My DL200 Electronic project

Posted: Sun Oct 05, 2014 6:45 pm
by Villmark
Bought in 2012 in Northern Italy. Frame Number 2587**, Engine Number 2578**
Originally tried to remove the red spraycan paint with graffiti remover. Well the red paint was easy to remove but only to find out that the ochre underneath is on the outer parts not the original paint. Seems that before repainting in ochre the original paint was sanded. Removing of the repaint ochre is not possible as I come to the prime coat.

Spent two years to collect parts. Now the project is getting forward. Scooter dismantled and engine casing at Jockeys Boxenstop for walnut blasting, small parts away for chrome and zinc plating. When I get the engine casing and small parts back I will start rebuilding the engine and get the body parts to the painter.

Pictures of Scooter as bought:
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Thats all for now, will post Pictures of part collection next. Advise is welcome to make the restoration perfect.

Re: My DL200 Electronic project

Posted: Sun Oct 05, 2014 7:53 pm
by gerryjunior
nice project , best of luck with it..

Re: My DL200 Electronic project

Posted: Sun Oct 05, 2014 8:04 pm
by Villmark
Parts Collection:
NOS late DL Headcowl
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NOS OSAM ignition lock

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NOS OSAM light switch

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NOS DL200 first gear

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NOS Speedo SADLY THIS IS NOT ORIGINAL DL (but SX with DL insert) STILL LOOKING FOR ORIGINAL DL 140 km/h Speedo !!!

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CEV Rear light in great condition with new lens

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CEV headlight came with scooter cleaned up and came out nice

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Re: My DL200 Electronic project

Posted: Sun Oct 05, 2014 8:48 pm
by Villmark
More Parts:
NOS Handlebar light switch support
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Nos Choke lever and petrol tap
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Rechromed Brake pedal
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NOS j-badge with number 4 on backside
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NOS DL200 badge: Sold to me as NOS, not sure if true. Never saw a casa-badge, but it has the same dimensions as the one fitted on my scooter.
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22/2 Dellorto Carb and manifold (cleaned up and fitted with new gaskets) NEED A ORIGINAL CARB CLAMP !!!
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Re: My DL200 Electronic project

Posted: Mon Oct 06, 2014 1:33 pm
by Chris Tindal
Interesting thread, keep posting the pics :)

Re: My DL200 Electronic project

Posted: Mon Oct 06, 2014 5:57 pm
by chippy
Looks ok I suppose :mrgreen: Not jealous or anything. Look forward to progress, keep us upto date if you can

Re: My DL200 Electronic project

Posted: Mon Oct 06, 2014 9:10 pm
by Manos
Nice job! Keep the pics coming Villmark!

Re: My DL200 Electronic project

Posted: Mon Oct 06, 2014 9:44 pm
by martin.lloydy
Excellent stuff! I've been slowly de-cheesing my DL200 for years and love seeing original and NOS items!

Re: My DL200 Electronic project

Posted: Tue Oct 07, 2014 6:24 pm
by elb1
Love that expression de-cheesing. Thanks for sharing the build should make a good reference for anyone doing a dl

Re: My DL200 Electronic project

Posted: Thu Oct 09, 2014 1:43 pm
by Toddy
Looks a great project good luck with it :D