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Jet 200 Rustoration

Posted: Tue Apr 29, 2014 5:21 pm
by paulmgreen
I've been intending to post this for a few years ( has taken that long! ) ....

I found a Jet200 in August 2010 ( its taken me that long ! ) which had been stored in a garage / outside under shelter since the early 90's. It was a very typical 80's style! 30mm Dellorto , Fresco , Chrome tanks, cowlings, headset top , tow ball engine mount covers, chrome horncasing ( long flaked off ), Snetterton, 4.00 x 10 tractor tyres! etc....

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Amazingly the bike would start and run ( admittedly only on choke ) and everything worked! Lights, brakes, horn etc! In fact I think if I changed the plastic head light lens which had gone opaque it would probably have passed an MOT!

The scooter has some greenery growing on / embedded to the legshields from its time outside, and like many scooters of the time had been matt blacked!

The frame had the Jet ignition hole on the frame loop and fuel switch hole on the bridge piece, but at some point the ignition and fuel was moved to more 'standard ' positions.

The initial thought was to do a super trick stealth scooter that was very trick but very subtle and under the radar.

The engine was stripped and internally amazingly clean and in decent condition overall

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Once stripped a few bits ( carb and exhaust were sold off as no longer needed ) and the frame went to be blasted by a friend as a favour.... it came back with a satin black coating.

I was absolutely amazed at this point to find underneath the original paint that the frame was in a perfect condition! In fact other than brand new frames I don't actually think i've seen one as good.

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More to follow.....

Re: Jet 200 Rustoration

Posted: Tue Apr 29, 2014 5:33 pm
by paulmgreen
After some porting work to the crankcasing after having it blasted, I applied some satin black paint to the casing

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The Jet casing has the holes for rubber bungs for brake pad inspection

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Headset painted satin black and rebuilt

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And the engine started to slowly come together

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AF Clutch fitted

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Re: Jet 200 Rustoration

Posted: Wed Apr 30, 2014 6:05 am
by DigDug
8-)

Re: Jet 200 Rustoration

Posted: Wed Apr 30, 2014 11:17 am
by philz
More please.......

Re: Jet 200 Rustoration

Posted: Wed Apr 30, 2014 12:16 pm
by Toddy
very nice Paul :D

Re: Jet 200 Rustoration

Posted: Mon Aug 11, 2014 9:49 pm
by paulmgreen
Well.. its been a while ... and its now almost finished after a few twists and turns on the engine specification.... even now its only a temporary engine whilst Ian frankland does me some work on a spare 1990's group 4 barrel ;) ;)

Rear Hub was stripped and repainted ... round and true! Spanish Quality!
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hydraulic Disc added..... Original Jet Fat dampers cleaned up well and work superbly

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Front End all reassembled....
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Engine in ( using temporary barrel set up )

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Rear Mudguard was the original 1980's chrome. Spend about two hours cleaning and reploishing the surface rust off it .... came up well

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New Old Stock Amal 34mm body
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Retained original 1980's satin black (!) bodywork.... patina !

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Two 1980's scooters together!
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Re: Jet 200 Rustoration

Posted: Mon Aug 11, 2014 9:56 pm
by paulmgreen
)90+% finished .... just cosmetics to work on..... MOT tomorrow ( sadly just in time for a funeral escort on Wednesday :( :( :( )

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Garmin Speedo!
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Re: Jet 200 Rustoration

Posted: Tue Aug 12, 2014 7:31 am
by db67
Nice! ;) db67

Re: Jet 200 Rustoration

Posted: Tue Aug 12, 2014 1:40 pm
by paulmgreen
MOT passed and rode it to work today :D :D

Re: Jet 200 Rustoration

Posted: Tue Aug 12, 2014 6:21 pm
by Doom Patrol
Like it. What's the reason for the bumpy things on the forks? Would they do much protecting there?