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Avantti rebuild

Posted: Sun Mar 23, 2014 2:56 pm
by coaster
Just in the process of putting my Avantti TT3 back together after changing the bearings and seals and there a couple of issues I would appreciate comments on.

First, I checked the ring gap after squaring them in the bore with the piston and get 14 thou, the old ones were 45 thou :shock: I seem to recall that there is a ratio for calculating the ring gap, can anyone confirm that 14 though is an acceptable gap?

Second, I originally put it together with a 58mm 110mm crank and used a 3mm packer, the best squish I can get (using the plastacine method) is 1.5mm with no gaskets fitted. Would a 2.5mm packer be better as it would allow some degree of adjustment using different thickness base gaskets :?:

Cheers

colin

Re: Avantti rebuild

Posted: Sun Mar 23, 2014 3:11 pm
by rosscla
Instructions I got were to gap to 0.0012" (0.03mm) and explicitly MUST not be to tight so 0.0014" ought to be ok I'd guess.

With a 2.5 packer you'd be right down at 1mm on the squish which is the absolute minimum. I might be inclined to try that with a 2.5 and a thin gasket.

Re: Avantti rebuild

Posted: Sun Mar 23, 2014 4:32 pm
by coaster
rosscla wrote:Instructions I got were to gap to 0.0012" (0.03mm) and explicitly MUST not be to tight so 0.0014" ought to be ok I'd guess.

With a 2.5 packer you'd be right down at 1mm on the squish which is the absolute minimum. I might be inclined to try that with a 2.5 and a thin gasket.
Yes, that's what I was thinking Ross, it was running ok before but was very thirsty and the piston showed signs of uneven combustion. I don't know how much if at all the 2 issues might have had on it but if I don't try getting the squish a bit tighter, I'll never know I suppose 8-)