Scooterotica

picture quality is great but come out a bit away from gear swivel to show more . want to see gear arm also and what gear if any is it in.
is this a new gearbox / selector or your only having problems since rebuild ?

since rebuild. i changed the rear hub bearing to a casa one and fit it all back on together again. i can shift thtough all gears with the exception of the 2nd so i doubt this has anything to do with the arm or the loose gear position..

i take it you torqued down the rear hub then checked layshaft / endplate shim clearance, more than likely this will change as you changed rear hub bearing and have tightened the clutch nut ?

auch! i havent checked the measure of the layshaft/ endplate shim gap , i thought it was unnecessary since all the other parts remained the same could that be the reason can bad shimming cause such a problem?

rear bearings differ and will alter the shimming , at least check endplate shimming but i would remove endplate and check gearbox / selector and gear fork/gear arm are set correct .

will do. thanks for the tips.

Noticed that your inner is frayed, could that be causing problems (maybe frayed inside the outer as well). I'd be changing it anyway!

Minority wrote:Noticed that your inner is frayed, could that be causing problems (maybe frayed inside the outer as well). I'd be changing it anyway!

+1.You are also using the wrong gearchange trunnions,the ones you are using stand up too far and your clutch cable doesn't have a straight pull.When you op.erate the clutch it will put pressure onto your gearchange,moving the swivel.