Update:
Changed the tyres for Conti sports, good recommendation!
Also after running in the engine was quick but not quite the 'grunt' i was expecting, hard to put your finger on but not quite enough??? (i know!)
Then i bumped into Harry from Pro-Porting, after a bit of reminiscing (he built previous scoot engines and RD350 race bike back in the 90's) he suggested i pop round the workshop for a cuppa.
I stripped the engine and dropped round, he said if i was prepared to spend the day he would do any required work whilst i hung about, which was interesting as there was so many new goodies about (his own brand new reed inlet, new clutch design and the legendary 290 barrels)
His main comment was the Monza barrel has conservative transfers, so set to work...
The transfers on the Monza barrel are quite close to the edge of the crankcase and as Harry was going to work on these the mouth needed tig welding to give sufficient sealing face.
The crank housing was then trenched to allow room for one of his 'special' cranks!, final spec was 62x110 with Yam rod, all fine balanced and tig welded, a real work of art.
Harry the set to work on matching the crankcase transfers and porting the barrel, watching him at work was interesting, the fine tolerances with the diamond tipped tool was fantastic, worryingly was the sheer amount of alloy coming out of the casting!! ( i did say 'do what you feel is ok')
Transfers opened, the exhaust was further worked and inlet profiled and flowed for the larger Yam reed block and MB inlet.
Dry build time...
New inlet and upgraded to a Mikuni TMX 35
The initial measurements gave the port timings of
Exhaust 94/188o
Transfers 63o/126o blow down 31o
Squish 1.2mm with 3mm packer and 2 x 0.75 gaskets.
The crankcase was then coated in black and the chain case carbon dipped.
Initial runs on the dyno felt good, although had a major issue with the new BGM flywheel rolling of the ramp and cracking a couple of fins....! a new AF mid weight later and jetting ended up at 22.5 pilot, EN56 needle on 3rd clip and 315 main.
The comment was the Franspeed 3 pipe was holding back as Harry commented it should be good for 9500-10,000rpm! and the pipe was really aimed at 7000, the ideal solution would be the Franspeed race but on the road it feels great, very torquey with an almost Yam 80's like power band at around 5500rpm.
