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Re: GP 125 - TS1 engine. Fully rebuild

Posted: Tue Mar 17, 2015 6:24 pm
by FraH2O
I found from my friends my new Gearbox.

It's a Li 150s mk3 know as "Pacemaker"

The final gearbox spec will be with 46 crownclutch and 17 front sprocket

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Final configuration will be 46/17


Worthersee '03-'04-'05-'07-'10-'13
Coilover'N'Drinks.
Hybrid 02.....lower level.

Re: GP 125 - TS1 engine. Fully rebuild

Posted: Tue Mar 17, 2015 6:28 pm
by FraH2O
Start to wash and polish my SX200 engine case and some other bits

In the first fitting, the transfer ports never matched. This time will be! ;)

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And my MRB inlet

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Worthersee '03-'04-'05-'07-'10-'13
Coilover'N'Drinks.
Hybrid 02.....lower level.

Re: GP 125 - TS1 engine. Fully rebuild

Posted: Tue Mar 17, 2015 6:35 pm
by FraH2O
On 28 Febraury some fresh parts was arrived to me :lol: :lol:

Yamaha R1 rear schock abs.

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New BGM piston (with MRB Spec)

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New lightned 46 crown for 5 plate clutch

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5 plate clucth with new strenghtened springs (40% over)

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KyTronic

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New Regina chain (82)

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Lowering engine bushes

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In 01 March arrived other 2 parts. Some of my favourite....

Outboard disc brake (all Nissin parts)

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And my JL 4

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Worthersee '03-'04-'05-'07-'10-'13
Coilover'N'Drinks.
Hybrid 02.....lower level.

Re: GP 125 - TS1 engine. Fully rebuild

Posted: Tue Mar 17, 2015 6:38 pm
by FraH2O
Last week i take chassis and body parts to wash and degrase it

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Worthersee '03-'04-'05-'07-'10-'13
Coilover'N'Drinks.
Hybrid 02.....lower level.

Re: GP 125 - TS1 engine. Fully rebuild

Posted: Tue Mar 17, 2015 6:40 pm
by FraH2O
Start to sand the chassis, fuel tank and rear mudguard. Will be the first items to paint

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Worthersee '03-'04-'05-'07-'10-'13
Coilover'N'Drinks.
Hybrid 02.....lower level.

Re: GP 125 - TS1 engine. Fully rebuild

Posted: Tue Mar 17, 2015 6:43 pm
by FraH2O
Suddendly i wash and sand the rest of body. it is in good condition ready to paint

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Last time of old paint

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And now ready for full black

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Worthersee '03-'04-'05-'07-'10-'13
Coilover'N'Drinks.
Hybrid 02.....lower level.

Re: GP 125 - TS1 engine. Fully rebuild

Posted: Tue Mar 17, 2015 6:47 pm
by FraH2O
Yesterday the barrel come back from Replating

The work is fine and really good, more better then Gilardoni.

Is made by a local farm that is famous for this work, specially on nikasil cylinder.

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And now ready to express is old performances :lol:

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Worthersee '03-'04-'05-'07-'10-'13
Coilover'N'Drinks.
Hybrid 02.....lower level.

Re: GP 125 - TS1 engine. Fully rebuild

Posted: Tue Mar 17, 2015 6:51 pm
by FraH2O
Today just only wash my carb. I helped my frinds in his Rat mk1 building.

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After the purchase of ScootRS outboard disc brake, i exchange my fork lever with customised LI MK3.

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Worthersee '03-'04-'05-'07-'10-'13
Coilover'N'Drinks.
Hybrid 02.....lower level.

Re: GP 125 - TS1 engine. Fully rebuild

Posted: Tue Mar 17, 2015 6:55 pm
by FraH2O
A pic from painters....chassis ready in its new skin...

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Worthersee '03-'04-'05-'07-'10-'13
Coilover'N'Drinks.
Hybrid 02.....lower level.

Re: GP 125 - TS1 engine. Fully rebuild

Posted: Tue Mar 17, 2015 8:42 pm
by db67
Great thread! really enjoying the progress of this build. ;)