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Re: Imola : Loss of compression

Posted: Tue Sep 02, 2014 9:22 am
by TheSeeker
Flywheel turns, horn sounds with my finger on the horn button when I kick. I see a good spark with the plug held against the barrel.

Will try the soap test first before opening the chain case.

Cheers

Ben

Re: Imola : Loss of compression

Posted: Tue Sep 02, 2014 1:17 pm
by TheSeeker
Just ran out to the shed in my "lunch break" (I work from home on Tuesdays). The flywheel cover has been off for a while I've been experimenting (should have come here first).

I can hold the flywheel still with my hand while kicking it over!

100% sure woodruff key is ok and flywheel in the right place etc. So it looks like a sticky clutch problem. I'll take the chain case off this evening and have a look.

Cheers

Ben

Re: Imola : Loss of compression

Posted: Tue Sep 02, 2014 1:49 pm
by bristolmod
Clutch f@@ked (this is a technical term), and/or faulty in some way

Re: Imola : Loss of compression

Posted: Tue Sep 02, 2014 8:10 pm
by TheSeeker
Draining the new oil didn't look good :-

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Bits of cork everywhere :-

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Clutch didn't want to un-stick after removing the locking ring :-

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When it did come apart each plate was burnt up, the two centre plates with no cork at all.

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Thanks for the advice so far. New plates on the way.

Cheers

Ben

Re: Imola : Loss of compression

Posted: Tue Sep 02, 2014 9:45 pm
by Toddy
Happy days :D

Re: Imola : Loss of compression

Posted: Tue Sep 02, 2014 10:46 pm
by ove
Glad you`ve found the problem and can`t believe I suggested it was the clutch!!

Re: Imola : Loss of compression

Posted: Tue Sep 09, 2014 9:01 pm
by TheSeeker
All cleaned up. Bits of burnt oily cork everywhere!

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New BGM clutch plates arrived yesterday from Totally Scooters (eBay seems to be ok for “consumable” parts). Soaked them in gearbox oil as per Stickys advice and fitted them this evening.

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Lots of compression again! Thanks all for the advice, I would never have though of the clutch being a problem in a million years. More pictures to follow when I get it running tomorrow. Time for bed now.

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Cheers

Ben

Re: Imola : Loss of compression

Posted: Tue Sep 09, 2014 9:07 pm
by Toddy
I bet you sleep better as well now it's sorted :D

Re: Imola : Loss of compression

Posted: Thu Sep 11, 2014 2:06 pm
by TheSeeker
Started first kick!



https://www.facebook.com/video.php?v=10 ... 8735759144

A few more small things to put back on and it's done.

Cheers all

Ben

Re: Imola : Loss of compression

Posted: Thu Sep 11, 2014 6:13 pm
by goldeneye
I hope you replaced the steels as well.