Also had major problems with a set of Scomadi forks.
Luckily I dry built before having my forks plated
I bought another new dust cover and bearing track kit which fitted well, the forks wouldn't seat into the frame tube with the dust cover fitted and left a large gap after tightening the Fork upper collars. This gap allowed the bearings to move up and down and meant that the forks were loose and not usable. I tried 4 different dust covers from 4 different manufactures, no difference at all. The forks fitted without a dust cover so after faffing around for weeks on end and wasting time and money ordering parts, I fitted the forks without a dust cover. Not a good solution but a step back to the days of the series 1 which also didnt have a dust cover fitted on the first production runs.
Next problem was fitting the headset, the groove for the headset clamp bolt was 10mm too high causing a large gap between headset and horncasing. This was not caused by the missing dust cover as a dust cover is not 10mm thick.
I filed a new groove into the forks and welded the original one up.
Next up, fitting springs.
I had a set of stronger springs from MB, new stainless rods and balls (GP type) and my original GP200 disc links.
Using a good original type spring compessor I couldnt compress the springs enough to fit the Fork links so I took everything apart and measured the springs and rods against my original parts. Every part was the same lenghth but just to be sure, I built the parts into an original set of original GP forks which took no effort at all.
The obvious answer to the Problem fitting the Kit into the Scomadi forks is that the rod and spring stops had been welded too low down inside the Fork leg. Measuring against the GP original forks confirmed this.
I dont have the skill needed to reweld the stops, let alone removing the faulty ones so the perfect fit scomadi forks are sitting in the Garage corner gathering dust.
I bought them about a year before trying to fit them. Lesson learned, when I buy something now, I dry build it straight away.
The Shop who supplied the forks where sympathetic but as Id tried correcting the forks already they couldnt / wouldn't help.
I received no help from PM at all.
Funny though, I got a second hand pair of stainless scomadi forks from a mate which where already built, the only issue with this pair being the dust cover again. They’re fitted in my Scooter at the moment. I wouldn't get another set though.